Power 40W Portable Touch Screen Handheld Screw Machine

• Customization: Available
• Production Scope: Product Line
• Condition: New
• Model NO.: ZX-8816
• Automation: Automatic
• After-sales Service: Aus Warehouse
• Name: Handheld Screw Machine
• Motor: Brushless Motor
• Application: All Industries
• Voltage: 220V~ to 24V
• Air Pressure: 4.5-7kgf/Cm2
• Feeding Frequency: 60-70PCS/Min
• Keyhole Depth: 0-50mm
• Transport Package: Neutral
• Specification: 370*65*107mm, 15KG
• Trademark: No
• Origin: China
• HS Code: 8428399000

Product Description

Chapter 1 Introduction to Screw Machine
1.1 Introduction to screw machines
Automatic screw locking machines are also called automatic screw feeding machines. Automatic screw feeding breaks the traditional operation process of taking screws by hand. The machine will automatically deliver a screw to the top of the screwdriver mouth at the moment of lifting the screwdriver head. Gently press the screwdriver down to automatically complete the locking (the whole process takes 0.4-0.8 seconds each time), which greatly improves production efficiency, saves labor, and reduces workers' fatigue. It has low noise and high stability, and is suitable for product assembly and assembly line operations.
1.1.1 Features of screw machines
1. It adopts swing loading, small size and noise, light weight, suitable for long screws within 28mm;
2. Automatically arrange screws, feed, select special-shaped screws, automatically replenish materials, and automatically alarm when there is no material;
3. Feeding is controlled by sensors, and one screw is fed after locking, and there will be no repeated feeding;
4. Slipping teeth will not feed, torque is not reached, and screws will not be fed out, preventing the screw mouth from getting stuck;
5. Good stability, no jamming. Even if the material is jammed due to bad screws, non-professionals can solve the jamming problem within a few seconds.
6. High efficiency. No need to grab the screws. Just align the screw holes and tighten the screws.
7. It can reduce 1 to 2 workers' screw locking operations, realize semi-automatic production, reduce the labor intensity of workers, and improve production efficiency.
8. The key parts are made of high-quality hardware materials and are specially treated. The original electronic components are imported to ensure zero equipment failure.
1. 1. 2 Advantages of screw machines
1. Cost saving: one person can operate efficiently, saving two workers.
2. Improve efficiency: the efficiency can be increased by 2 times.
3. Easier: the left hand does not need to take the screws, and can be used to hold the product.
4. Flexible: the electric screwdriver set is light and easy to adjust the torque.
5. Cleaner: no direct contact with the screws, avoiding secondary pollution and rust caused by hand contact.
6. Wide range: the handheld screw locking machine can be applied to a variety of products with the same screws.

1.2 Mechanism Introduction
1.2.1 Mechanism
All cylinders are original Airtac cylinders.
1.2.2 Electrical Control
Using Qili Speed Electric Screwdriver.
 
1.3 Technical parameters:

Machine structure	Machine gross weight	About 15KG
	Dimensions	370*65*107mm
	Working power	AC 220V 50HZ
	Power	40W
	Ambient temperature	-20~40ºC
	Working air pressure	4-7kgf/cm²
	Conveying distance	1-4m
	Feeder capacity	3000 standard screws
Screwdriver	Lock screwdriver	Designed according to customer products and screws
	Qili speed electric screwdriver	Configured according to torque requirements
Scope of use	Applicable products	No obstruction within 10mm around the screw hole
		Can be used for products with screw hole depth <40mm
	Applicable screws	Total screw length > 1.3 times the screw nut diameter
		Any screw between M1-M6
		Screw length < 45mm
	General range	Common across products with the same screw
		Tolerance of different screw nuts 0.5mm

1. 4 Scope of application
1. Widely used in food, medicine, cosmetics, daily chemicals, electronics and other industries.
2. Used for automatic screw locking on flat surfaces in finished products.
Sensor: Using original SMC and Airtac sensors, the detection is stable.

Chapter 2 Screw Machine Operation Guide
1: How to use:
First, plug in the power, gas, turn on the main power, the electric screwdriver power, adjust the air pressure to 4~7kgf/cm²  (adjust to the appropriate air pressure according to the size of the screw), add screws, the hopper screws must not exceed the track for conveying screws, then long press (press and hold) to manually feed until the screws fill the track (you can see whether the track is full of screws from the hopper) and then start locking the screws. Before locking the screws, turn the electric screwdriver to the "F" gear, adjust the torque of the electric screwdriver to the applicable torque scale, and then push the electric screwdriver telescopic sleeve by hand to check whether there is a screw to be locked in the lock nozzle. If there is a screw to be locked, you can directly press the electric screwdriver. If there is no screw to be locked in the lock nozzle, please press the manual feeding button to feed the first screw first (do not operate the lock nozzle towards people to avoid being shot by the screw), then aim at the locking position of the product and press it down gently. After locking, lift the screwdriver quickly, and then lock the next screw, and so on. The "-" gear of the electric screwdriver is the middle gear of the electric screwdriver. When the electric screwdriver is under load, it will jump to this gear and stop working. The gear must be adjusted to the "F" gear to continue working. The "R" gear of the electric screwdriver is the gear for withdrawing screws.

2: Function keys of built-in host control panel:
1: Vibration size adjustment, 2 Vibration delay 3 Feeding delay. Please do not adjust this key easily, because it is adjusted to the best state during factory testing. If the screws of the track cannot keep up, please adjust the feeding delay key clockwise. Use a dust blower to clean the machine body and feeding system during maintenance, at least once a week.

3: Operation:
Open the package and connect the power and air pipe → Turn on the power switch → Pour the screws into the hopper → Open the cover and fine-tune the direct vibration to allow the screws to be smoothly delivered to the distributor port → Check the electric batch switch and adjust it to the forward direction → Release the button and the screws will be automatically delivered.

4: Troubleshooting for improper operation:
1) The screwdriver is too slow to be lifted during the lock, resulting in two consecutive feeds. The lock nozzle is equipped with two screws at the same time. At this time, please turn off the power of the electric screwdriver, pinch the clamp of the lock nozzle with your thumb and index finger, push the electric screwdriver to release the screw of the lock nozzle, turn on the power of the electric screwdriver and press manual feeding to continue the operation;
2) When the torque is reached during the lock, the screw does not come, and the screw does not come after several manual feedings. At this time, please open the chassis and check whether there are special-shaped screws blocking the screw distribution. If so: first turn off the power and air pressure valve, push the screws on the track toward the hopper so that the screws at the distribution are loose, then gently push and pull the cylinder to remove the special-shaped screws and continue the operation!

5: Precautions:
The machine cannot be inverted and squeezed. It is best to use a magnet to clean the hopper screws. Do not use a gas source with water. Do not adjust the electric and air valves at will, or disassemble non-standard parts at will (except for the technicians of your factory who have been trained by our company). Do not connect any accessories at will. Please turn off the power first during maintenance.

Chapter 3 Equipment Maintenance and Care
3.1 Installation and Use Environment:
Room temperature is required. It is not suitable to be used in a high temperature, humid, acidic or alkaline environment for a long time, so as not to affect the service life, efficiency and precision of the equipment.
3.2 Keep Clean: Clean the mechanism of the equipment after use; alcohol or commercial neutral cleaning fluid can be used for cleaning and maintenance.
3.3 Precautions for Cleaning
3.3.1 Do not use cleaning tools that damage the surface of the machine.
3.3.2 Do not use corrosive plastic utensils.
3.3.3 Do not use acidic solvents.
3.4 Regular Inspection and Maintenance: The machine should be inspected periodically to maintain the normal operation of the machine, including but not limited to the following aspects.
3.4.1 Clean up discarded nuts and debris.
3.4.2 Use a soft brush or cloth to clean the debris in the fixture.
3.4.3 Replace the fuse regularly. This equipment uses AC power supply, and a fuse should be used to prevent overload.
3.4.4 Rust prevention: spray all stainless steel and iron parts with anti-rust oil and wipe them evenly with a soft cloth.

Chapter 4 Simple troubleshooting of equipment
4.1 Unable to connect to the power supply
Turn the power switch to the "on" position, but the equipment is not powered on. It may be that the power supply in the distribution box is burned out. You must unplug the power plug and then turn on the distribution box to check whether the power light is normal.
Stuck screws: Check whether the air pressure is normal. Clean the stuck screws before using them normally. Only one screw can be retained from the screw tube to the chuck.

Note:
1. If the equipment smokes or emits odor during operation, please immediately press the emergency stop switch and cut off the power supply. After finding out the cause, power on the machine for testing.
2. If the fault cannot be eliminated after the above treatment, please contact the manufacturer for processing.